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  • Hydrocyclone Sand Recovery System

Description

Key Features:

  1. Multi-functional Separation:

    • Simultaneously removes silt (≤0.075mm), clay impurities, and excess moisture (≤15% residual).

    • Processes slurry densities up to 1.8 t/m³ with solid content ≤30%.

  2. High-Efficiency Recovery:

    • Hydrocyclone + Vibrating Screen design achieves ≤5% fine sand loss (vs. 15-25% in traditional methods).

    • Adjustable overflow weir controls gradation (±2% accuracy for 0.1-0.3mm target sizes).

  3. Robust Engineering:

    • Corrosion-resistant polyurethane components withstand pH 3-11 slurries.

    • Closed-loop water recycling reduces consumption by 40-60% (30-50 m³/h vs. 80-120 m³/h).

Technical Specifications:

  • Feed Capacity: 50-300 m³/h

  • Power: 7.5-45 kW (variable frequency drive)

  • Recovery Rate: 85-95% (material-dependent)

  • Moisture Content: ≤15% (post-dewatering)

Industry Applications:

  • Sand Plants: Reclaim fines from wastewater (0.15-0.6mm).

  • Mineral Processing: Recover valuable tailings (e.g., silica, iron ore).

  • Tunneling: Treat slurry from TBM operations (solid-liquid separation).

System Components:

  1. Hydrocyclone Cluster: Separates fines via centrifugal force (0.3-0.5 MPa feed pressure).

  2. High-Frequency Dewatering Screen: Reduces moisture via 5-7G vibration intensity.

  3. Slurry Pump Station: Delivers 80-200 m³/h flow with wear-resistant impellers.

Operational Advantages:

  • Zero Discharge Compliance: Meets EPA/ISO 14001 environmental standards.

  • Modular Design: Integrates with existing sand washing plants in ≤4 hours.

  • AI-Powered Control: Auto-adjusts parameters based on feed density (IoT-enabled).

model Screen Area(m²) Feed Size(mm) Throughput(m²/h) Power(kw) Gross Weight(t) Overall Dimensions(mm)
RY0820 1.5 ≤10 5-10 0.75*2 0.8 2220*1140*1140
RY1020 2 ≤10 20-30 1.5*2 1.6 2220*1340*1190
RY1225 3 ≤10 50-80 2.2*2 2.1 2820*1570*1370
RY1530 4.5 ≤10 100-120 3*2 3.2 3320*1830*1350
RY1840 7.2 ≤10 150-200 3.7*2 4 4100*2441*1980
RY1845 8.1 ≤10 150-200 3.7*2 4.5 4600*2441*1980
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