Mud and Stone Separation Machine

Mud and Stone Separation Machine - Perfect Integration of Innovative Structure and Intelligent Sorting

Featuring a groundbreaking multi-shaft disc design, equipped with 8-12 high-strength alloy rotating shafts. Each shaft is precision-assembled with 28-36 special disc-shaped screening plates. The disc surfaces are coated with aerospace-grade ceramic composite material, achieving a Vickers hardness of up to HV1200, with wear resistance 5 times better than traditional materials and corrosion resistance meeting IP68 standards. The unique asymmetrical disc arrangement ensures optimal material throughput throughout the separation process.

Intelligent Grading System
Through variable frequency control, the system precisely adjusts disc rotation speed (2-15 rpm adjustable) and gaps (5-150mm adjustable), capable of processing various materials with particle sizes ranging from 0.1mm to 300mm. After materials enter the grading zone, oversized materials are conveyed forward along the curved surface formed by the discs at a speed of ≥2m/s, while fine materials fall through the precisely calculated inter-disc gaps at a speed of ≤0.5m/s into the integrated anti-deviation collection system.

Innovative Compound Sorting
Optional intelligent air separation module equipped with 4-6 sets of high-pressure centrifugal fans (adjustable wind pressure range: 2000-8000Pa) enables effective separation of light materials while grading. The innovative airflow field optimization design increases light impurity separation efficiency to 99.2%, significantly exceeding industry standards.

Expanded Application Scenarios
Particularly suitable for key areas including construction waste recycling (processing capacity up to 200t/h), precision aggregate grading (accuracy ±0.5mm), mine tailings processing, and soil remediation. The equipment adopts modular design, allowing customization of specialized disc sets and air separation systems according to material characteristics, adaptable to extreme working conditions from -30℃ to 80℃.

Performance Advantages
The machine utilizes heavy-duty steel structure with key components designed for over 50,000 hours of service life. The intelligent control system integrates PLC + remote monitoring modules, enabling real-time equipment status monitoring and fault预警. Compared to traditional equipment, energy consumption is reduced by 35%, maintenance costs decreased by 60%, and footprint reduced by 45%.

We are committed to providing more efficient and reliable equipment support for the global solid waste treatment industry through continuous technological innovation. Both standard models and customized solutions are available. Please feel free to contact us for personalized solution consulting.